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AUTOMATED RECYCLING TECHNOLOGY
 
INNOVATIVE FLAT PANEL DISPLAY RECYCLING TECHNOLOGY

"The FPD PRO™ is unique in that it depollutes the FPD prior to recycling, thus providing a clean waste stream allowing recyclers to maximize their revenues."

Craig Thompson WEEE recycling pioneering

INNOVATIVE FLAT PANEL DISPLAY RECYCLING TECHNOLOGY

Adopt new State of the Art Technology with Zero* Capital Down
Technology that protects your employees from hazardous materials
 
 Maximize Returns on Commodities
*Delivery & Installation Fees Required
 

The design focuses on using industry standard off-the-shelf components combined with built-in redundancy features to significantly reduce the chances of critical systems failure to achieve a cost effective installation.

ROBUST DESIGN

Safety is our primary concern. The FPD PRO™ enclosure protects both the workforce and the environment. Our automated process ensures the least amount of human interaction, keeping health and safety risk to a minimum.

ADVANCED SAFETY

The only fully automated FPD system available on the market. Using Artificial intelligence to enable greater process speeds up to 1.2 tonnes per hour.

FULLY AUTOMATED

 

CURRENT MARKET

Over €7 Billion

in unrecovered Fractions.

* Estimates based on sales data and recycle rates in EU and US

 

 

Current Options Available to Recyclers for Waste FPDs

 

  • Manual Disassembly (4-6 FPDs per hour), Scalability of a manual process is very costly in capital and human resources. 

  • Ship to a Specialist Processor at a cost, significant loss of revenue, transport of FPD's have additional paperwork and notifications of shipments due to the hazardous material.

  • Direct Shredding of FPD screens is inefficient with materials not separated and none recoverable turning a positive value commodity into a negative one due to disposal costs. Legislation and compliance issues for shredding whole screens before depollution along with illegal export of whole screens to developing countries.

 

Manual processing and uncontrolled direct shred have the potential to continuously expose workers and environment to mercury the second most dangerous metal in the world.

 

FPD PRO BENEFITS

FPD PRO™ is the most advanced robotic FPD depollution machine in the market and also the lowest cost to purchase of any dedicated FPD depollution machine. FPD Recycling provide life time support, maintenance and monitoring including consumables on the entire system at a fixed cost per screen, enabling you to have a fixed asset in your accounts and a fixed operational cost for the entire operating life of the equipment.

SAFETY

Full containment with safe removal of the hazardous components. Enabling the recycler to be compliant with legislation on treatment, health and safety.

PERFORMANCE

Highest throughput of any dedicated flat panel recycling equipment, most versatile, safest and flexible FPD depolluting equipment available on the market

OPTIONAL ADD-ONS

Mercury Monitoring

Engineering Support

BFR Identification with XRF

Weighing of all Product

Identification of Manufacturer

FULLY AUTOMATED

Only fully automated market technology that deals with a range of FPD’s and enabling >80% recovery rates.

LOW OPERATIONAL COST

One person to operate.

Low electrical consumption.

Fixed yearly costs.

No maintenance risk. 

Easy to operate.

OPERATIONAL SUPPORT

Global remote diagnostics and remote monitoring 24/7.

Performance guarantees on availability and reliability.

 

FPD PRO FEATURES

SAFETY

Full containment safe removal of hazardous waste. Processing is in a controlled enclosure minimising worker exposure. Carbon filtration system with control failsafe’s. Isolated hazardous waste within the enclosure.

OUTPUT FRACTIONS

CCFL tubes which contain mercury are isolated in a dedicated waste bin. LC panel and Diffuser sheets are separated and directed to dedicated collection bins. FPD shell can be further processed using standard in house recycling techniques.

FIXED COSTS

Maintenance of the FPD PRO including replacement blades for cutting the FPD's are all included in a fixed operational cost per screen. This enables you to have a clear fixed cost of processing all flat panel screens from notebooks through to 70" televisions.

COMPLIANT

Meets the requirements of the EN 50625: 2-2 Treatment for CRT and FPDs 2015; EN 50625: 3-1 General depollution and EN 50625: 3-3 Depollution specification for CRTs and FPDs.

PROCESSING ABILITY

60 FPDs per hour, designed for maximum duty cycle of 7500 hours per year with performance guarantees and reliability provided. The FPD PRO™ is the only fully automated process that can process Televisions, Monitors and Laptops.

CUSTOMISED REPORTS

Only market technology that identified and weighs the FPD and created bespoke reports, removing this addition manual step.

 

CASE STUDY

A case study with a European recycler based on the recycling assumptions in the box below has demonstrated the revenues of both manual and the FPD PRO™.

Recycler Inputs

 

Operator Recycle Rate

Fraction Revenue

Gate Fee

 

(Units/Hour)

(€/Screen)

(€/Screen)

5

€4.55

€3.00

Comparison

FPD Processed / Hour

Operating Hours / Year

FPD Processed / Year

Fraction Revenue / Screen

Gate Fee  / Screen

Total Revenue

Manual 

5

2,100

10,500

€4.55

€3.00

€79,275

FPD PRO

    60

2,100

126,000

€4.55

€3.00

€951,300

 
 

MEET THE TEAM

15 years in the energy sector from engineering to senior executive with a proven track, Paudy founded and co-founded a number of companies from IT and engineering to HR.  Paudy’s experience and his ability to effetely communication and enormous interests in interpersonal relationships enables him to comprehensively cover finance, company structuring, manufacture, scaling and leadership as his key skills. His drive for innovation and effective business is enormous.

Paudy O'Brien

Arthur is a Chartered Engineer with a Masters’ degree in Engineering Design. He has more than 30 years’ experience in factory automation, machine design and product engineering in high, medium and low volume manufacturing industries. His automation consultancy Arthur Middleton Limited has been successfully operating since 2004. Arthur’s experience is global and across industries such as manufacturing consumer products, aerospace and medical devices, computer hardware and recycling technology. He is a creative and pragmatic problem solver. 

Arthur Middleton

As co-founder of multiple startups and 15 years experience in software engineering Gary has developed mission critical web applications for IBM, Pfizer, Nestle, Stryker and Kerry Group. Working as quantitative developer with Keelvar Systems and the University of Limerick Gary has experience building complex scalable software for real-time monitoring and data aggregation. Established relationships with Microsoft, IBM, Nestle, Stryker and University of Limerick. 

MSc. Quantitative Finance, MSc. Software Engineering, BSc. Applied Maths.

Gary Moloney

A career veteran of the e-scrap industry, pioneering the UK's first franchised collection network for WEEE recycling well before the European WEEE regulations started in 2006.  Successfully selling his own WEEE recycling company in 2010. He has successfully managed the financial turnaround and management of a number of recycling companies. Worked with a number of recyclers globally on downstream processing of their e-scrap / WEEE plastics.

Craig Thompson

Austin is an energetic and success driven Senior Executive with extensive experience of developing and implementing core business strategies and driving revenue streams across multiple channels.

As the Co. Founder of AMCS, a provider of smart resource software within the waste, recycling & resource industry. He has developed this business over the past 12 years successfully growing the company brand and increasing market share year on year. Austin also has extensive experience in fundraising, company acquisitions and company integrations, skilled leader and natural influencer.

Austin Ryan

A chartered accountant with over 20 years experience dealing with multinational corporations. An extremely versatile financial leader Declan drives financial and operational performance by leveraging his vast skill-set and knowledge. Extensive experience in scaling infrastructure , process improvement and business planning. Declan has a solid track record of enhancing shareholder value by developing strategies and structuring financial solutions in complex dynamic multi-national environments. Areas of expertise: Corporate Structuring, Risk Management, International Tax planning, Governance Funding and Investor Relations.

Declan Lynch

GALLERY

 

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FPD Recycling, 3333 S Wadsworth, Suite D321, Lakewood CO 80227